China's first set of pure steel frog officially produced

2024-08-06

On August 1st, it was learned from Zhongtie Shanqiao Group Co., Ltd. (hereinafter referred to as "Zhongtie Shanqiao") that the company's pure steel frog production line has officially produced China's first set of pure steel frogs. Compared to ordinary high manganese steel turnouts, the wear resistance of pure steel turnouts is greatly enhanced, and the passage capacity and service life of turnouts are increased by 1.7 times. Pure steel frog selects high-quality raw materials, adopts advanced technology, and precisely controls the manufacturing process, making the main chemical elements in the molten steel more precise and stable, greatly reducing harmful substances, impurities, inclusions, and oxides. The technical personnel introduced that the production line of pure steel frog has many highlights in advanced equipment and intelligent manufacturing. In the smelting process, Zhongtie Shanqiao took the lead in applying a partial bottom arc furnace, which not only reduces energy consumption but also increases output and reduces emissions. The production line of pure steel frog covers advanced equipment such as railway frog automatic shaping production line, fast and accurate solid solution treatment, etc. It adopts high-end sensors, control system integration, 5G industrial network and other intelligent manufacturing technologies to achieve centralized control, intelligent scheduling and remote monitoring of the entire casting and heat treatment process. The overall production efficiency has been improved by 15%, energy consumption has been reduced by 7%, and the annual production capacity has reached 15000 sets, which is 20% higher than before production. Industry experts believe that the production of pure steel frog adopts advanced material formula, smelting and refining technology, precision casting process and precise heat treatment technology, significantly improving the organizational structure, mechanical properties and stability of railway frog, achieving the investment goals of high purity, high density and high stability. The production of pure steel frog has changed the traditional and backward smelting process, casting, and heat treatment production methods of high manganese steel frog in China, reversing the situation where China lags behind the world's advanced level in the technical standards of high manganese steel frog. It is of great significance for improving the safety of railway operation, transportation volume, service life, and reducing maintenance and repair in China. (New Society)

Edit:Xiong Dafei    Responsible editor:Li Xiang

Source:People.cn

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