Empowering Western Manufacturing Industry with 'Smart Transformation and Digital Transformation' to Revitalize and Upgrade
2024-10-22
Entering the Changan Automobile Smart Factory located in Yubei District, Chongqing, I saw nearly 500 industrial robots busy in the welding workshop, with significantly improved welding accuracy compared to traditional manual operations. The factory adopts 5G fully connected technology to connect 12000 production equipment to a digital base, achieving digital twins throughout the production process and real-time monitoring of each link. We have digitized the entire manufacturing process and deployed 16 categories of intelligent manufacturing scenarios, resulting in a 20% increase in factory manufacturing efficiency Dai Xiang, Senior Manager of the Digital Operations Center at Changan Automobile's Smart Factory, said. From industry leaders to a massive number of small and micro enterprises; From traditional industries such as steel and chemical, to the "new three" industries such as electric manned vehicles and solar cells... Currently, intelligent transformation and digital transformation are injecting new momentum into the high-quality development of the western economy. In the production workshop of Guizhou Tire Co., Ltd., intelligent logistics scheduling is achieved, and more than 40 handling robots are orderly handling materials, with robotic arms waving on the production line. Many people think that tires do not have much high-tech content and are just a black bump. In fact, tire research and development involves multiple disciplines such as materials science and aerodynamics, and the manufacturing process requirements are also very complex Han Hongchuan, Minister of Information Technology Department of Guizhou Tire Co., Ltd., said. Han Hongchuan introduced that the company is taking the path of "internationalization, intelligence, and greening". By opening the factory manufacturing execution system on the computer, the progress of each process in tire manufacturing is clear at a glance, and previously isolated business segments are integrated together. Intelligent transformation of data helps enterprises reduce costs and increase efficiency. In Mianyang City, Sichuan Province, Yahua Group Mianyang Industrial Co., Ltd. has established a "safe and controllable intelligent manufacturing platform" and a "safety production digital management system", applying intelligent sensing, visual inspection and other technological means to the production line. The rate of defective products has decreased by 5%, reducing the number of employees in hazardous positions. The company saved 0.8 yuan on individual product costs and reduced annual production costs by over 10 million yuan Chen Zhirong, General Manager of YAHUA Group Mianyang Industrial Co., Ltd., said. A large number of small and medium-sized enterprises are accelerating the implementation of "smart transformation and digital transformation". Cao Xinwei, Executive Vice General Manager of Chongqing Xiema Machinery Crankshaft Co., Ltd., said that the company has invested nearly 40 million yuan in "smart transformation and digital conversion", which has increased production efficiency by more than 30% and reduced the rate of defective products by half. For small and medium-sized enterprises, insufficient funds are an obstacle to implementing the "smart transformation and digital transformation" policy. In response, various regions are guiding financial institutions to use enterprise digital assets as a financing and credit enhancement condition, while fully leveraging the leading role of fiscal funds. Wang Min, Director of the Economic and Information Technology Bureau of Mianyang City, said that Mianyang has established a science and technology innovation enterprise loan risk compensation fund and established a "bank+government" and "bank+government+guarantee" risk sharing mechanism. Enterprises have needs, service providers have solutions, and the government needs to understand the needs, build platforms, and improve policies to enable effective communication between enterprises and service providers Deng Hui, Deputy Mayor of Mianyang City, said that on the "demand side", Mianyang conducts full coverage publicity and mobilization, special training, and free diagnosis for industrial enterprises above designated size; On the "supply side", introduce digital service providers to provide "small, fast, light, and accurate" digital solutions. At the same time, promote the establishment of service provider alliances by local leading enterprises such as Changhong to provide personalized services for supply chain enterprises that are interconnected. Relying on leading enterprises, local governments also deploy industrial Internet platforms to promote the "smart transformation" of the industrial chain. "Taking the opportunity of building an industrial Internet platform, we have realized cost reduction and efficiency increase, and also driven more than 140 suppliers to move towards digitalization." The relevant person in charge of Chongqing Qingshan Industry Co., Ltd., which is deeply involved in the field of automobile transmission, said that the connection with suppliers used to rely mainly on forms. Now technical drawings can be directly transmitted to the supplier's production line, greatly improving efficiency. The enterprise is full of confidence in its future development. Zhang Jun, General Manager of Guizhou Gui'an New Area Dongjiang Technology Co., Ltd., said that with the help of digital research and development design tools and CNC production equipment, the company has launched more than 10 series of independently developed products to the market. Currently, it is the peak season for production, and millions of products are sold to various parts of the country every month. The relevant person in charge of the Sichuan Provincial Information Work Office stated that the provincial finance of Sichuan arranges 3 billion yuan annually to support industrial enterprises in implementing the "smart transformation and digital transformation". In the next step, the "smart transformation and digital transformation" action in the manufacturing industry will be deeply implemented around the four key points of cost reduction, efficiency improvement, quality improvement, and green expansion. The reporter learned from the Department of Industry and Information Technology of Guizhou Province that Guizhou strives to achieve a digital R&D and design tool penetration rate of 90% and a key process CNC rate of 75% for industrial enterprises above designated size in the province by 2027. (New Society)
Edit：He Chuanning Responsible editor：Su Suiyue
Source：Xinhua
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