Intelligent password in system scheme
2024-07-19
The high-quality development of manufacturing industry cannot be achieved without the empowerment of productive service industry. The cross integration of technologies such as robotics and artificial intelligence helps multiple industries enhance their overall competitiveness; Industrial software promotes the improvement of quality and efficiency in the steel industry, achieving synergy and win-win results; Relying on the advantages of cloud technology, the threshold for digital transformation of small and medium-sized enterprises continues to decrease... Nowadays, the intelligent manufacturing password in system solutions is being unlocked one by one. On average, a car has 4000 welding points, and slow or poor welding quality can affect production. Spot welding robots are key process equipment for automotive welding. How to better control their movement rhythm? There are two major pain points in traditional steel production: one is that the production is not visible, and the other is that it is difficult to coordinate multiple links. How to make the entire process of steel refining visible and controllable? Nearly 400000 kitchenware items are transported from the assembly line to the market every month, but the transit rhythm of semi-finished products relies on manual judgment. Who will provide the inclusive digital transformation solutions urgently needed by small and medium-sized manufacturing enterprises? Intelligent control systems are like the brain and nervous system of modern industrial production processes. How to optimize enterprise production processes under the command of the "brain"? The reporter unlocked the behind the scenes intelligent password one by one. Liaoning Shenyang Robot Manufacturing Enterprise - Optimizing Motion Control Algorithms, Overcoming the 10 Second Accuracy Barrier, Entered the Production Workshop of Liaoning Shenyang Xinsong Robot Automation Co., Ltd. Four red robotic arms waved up and down rhythmically, simulating welding actions on a car body. Multiple industrial robots collaborate and can independently complete spot welding actions with high precision, achieving industry-leading welding efficiency Wang Xiaofeng, the relevant person in charge of Xinsong Company, said. In 2023, Xinsong Company will achieve a breakthrough in the application of domestic industrial robots in this field. One of the key focuses of this spot welding robot research is the new generation intelligent control system based on complex working conditions Wang Xiaofeng recalled that Xinsong Company established a research and development team in August 2022. After more than half a year of research and development, the robot welding quality and data communication were able to meet the requirements during customer production line testing. However, due to the low efficiency of single point welding, the action cycle was 10 seconds slower. "If we were to miss these 10 seconds, the entire production line cycle would be disrupted." Hardware cannot be changed, costs cannot be increased, and stability must be ensured after speeding up... One by one, the constraints were in front of us. Wang Xiaofeng used a "stupid method" to draw the robot operation data and test each plan one by one. In a laboratory at the end of the workshop, Wang Xiaofeng and his team continuously optimized the robot motion control algorithm and finally overcame the 10 second obstacle, achieving autonomous controllability of the high-end welding production line for automobiles. The heavy-duty outdoor tractor helps photovoltaic leading enterprises develop intelligent logistics, and the glue coating process workstation solves the problem of flexible production in the footwear industry... Xinsong Company takes the application demand side as the guide and integrates robots with new technologies such as artificial intelligence and digital twins, greatly improving the stability and intelligence of robots and continuously expanding the hardware application boundaries. With the overall improvement of China's intelligent manufacturing level, the robot industry has ushered in development opportunities. The deep integration of robotics technology and manufacturing industry is conducive to improving the level of industrial automation and enhancing the overall competitiveness of the industry Du Zhenjun, the Technical Executive Director of Xinsong Company, said. The relevant person in charge of the Shenyang Municipal Bureau of Industry and Information Technology introduced that Shenyang focuses on key areas such as high-tech content and high-end value chain, and is making every effort to promote the development of the high-end equipment manufacturing industry chain, striving for financial support around the research and development of major technological equipment. In 2023, the equipment manufacturing industry in Shenyang achieved an output value of 461.03 billion yuan, a year-on-year increase of 7.6%. Jiangsu Nanjing Industrial Software Enterprise - Collecting big data from 460000 locations, simulating chemical reactions inside blast furnaces, entering the intelligent operation center of Jiangsu Nanjing Iron and Steel Co., Ltd. The bustling steelmaking site is clearly displayed on the big screen, and frontline employees can achieve remote production from the office. Using the intelligent operation center system software, every detail of steel refining, from raw material entry to ironmaking, molten iron transportation, steel rolling, finished product warehousing and other production processes, to product delivery to customers, is clearly visible under the real-time mapping of digital twin technology. Ruan Wenjie, the development company of this system software and the deputy director of the Intelligence Department of Jiangsu Jinheng Information Technology Co., Ltd., told reporters: "In the past, due to the inability to observe closely, the experienced masters could only judge the production situation based on experience, which would lead to increased energy consumption and costs." Ruan Wenjie introduced that this system software collected big data from 460000 points through monitoring cameras installed in key parts such as the iron yard, furnace top, and locomotive, as well as a series of temperature, vibration, current and other sensors, and connected 45 systems throughout the factory. Based on the production process model, the system software simulates the chemical reaction process inside the blast furnace according to the feeding, time, and temperature, making the entire process visible and controllable. Through efficient collaboration in production and rapid reporting of abnormal situations, the retention time between each link has been significantly reduced, the turnover rate has increased by 5%, the temperature drop has been reduced by 15 degrees Celsius, and the production cost per ton of molten iron has been reduced by 200 yuan. On this basis, industrial software can also help extend the industrial chain upstream and downstream, and assist in achieving collaborative win-win outcomes Ruan Wenjie said. According to the person in charge of the Software Department of Nanjing Municipal Bureau of Industry and Information Technology, there are currently about 3500 key software related enterprises in Nanjing. By 2023, the scale of the software and information technology service industry will reach 800 billion yuan, with industrial software product revenue reaching 23.2 billion yuan. A "cloudification" software enterprise in Hangzhou, Zhejiang - based on the advantages of cloud technology, the software cost is only 1/10 of traditional software. In the past two years, AiKang Kitchenware Co., Ltd. in Jinyun County, Lishui, Zhejiang has become a supplier of many internationally renowned brands, and its products are exported to both domestic and foreign markets. However, it has encountered new troubles - the company has nearly 400000 kitchenware products moving from the assembly line to the market every month, often with multiple orders being pushed forward simultaneously. However, the transit pace of semi-finished products is too slow, production data is significantly lagging, and order progress is difficult to track. On one hand, there is a strong demand for orders, and on the other hand, there is a backward production situation. In order to reverse the situation, the company has turned its attention to digital transformation. At the end of 2022, we signed a cooperation agreement with the Jinyun County Economic and Commercial Bureau to promote digital transformation for Jinyun enterprises According to Ying Lifeng, the Sales Director of Puhui Zhizao Technology Co., Ltd., the company's products and philosophy perfectly align with Aikang's digital transformation needs. We have developed a complete set of full stack industrial 'cloudification' software for small and medium-sized manufacturing enterprises Ying Lifeng said that based on the advantages of Zhejiang cloud technology, the company has carried out a "cloudification" transformation of traditional industrial software. Enterprises only need to open it with one click in the cloud to enjoy professional productive services. Thanks to the cloud architecture concept, Pu Huizhi's software cost is only 1/10 of traditional software, greatly reducing the threshold for digital transformation of small and medium-sized enterprises. The full stack solution also provides all the production, management, and other software required by manufacturing enterprises on one platform, eliminating the process of integrating multiple types of software. With the help of "cloudification" software, Aikang's production appearance has been completely transformed: the production progress of orders is transparent and traceable, and workshop directors can easily grasp the production dynamics of each order. According to statistics, the material turnover efficiency between processes has increased by 50%, the overall production efficiency has increased by 12%, and the order delivery rate has increased to 98%. By 2023, Pu Huizhi's industrial "cloudification" software will serve over 1000 small and medium-sized manufacturing enterprises in segmented fields such as automotive parts, metal products, and kitchen supplies. In the view of Wang Kefei, Chairman of Puhui Zhizao, the company will continue to deepen its "full coverage renovation services" and "digital economy standardization construction", promoting the deep integration of digital technology and manufacturing industry. It is reported that Hangzhou actively cultivates and develops the digital engineering service industry. In 2023, it will introduce a three-year plan for the development of the digital service industry and organize the implementation of the Digital Engineering Service Ecological Partnership Program. As of now, there are nearly 800 digital engineering service providers in the city. (New Society)
Edit：Xiong Dafei Responsible editor：Li Xiang
Source：People.cn
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